DIY Solar Frame Testing

Product testing is the ultimate marketing statement.

The Test

After 2300 miles of Bahamas shakedown testing in steep, short-period wave conditions and winds to 45 kts, Willow, our test vessel, is off on a 2024 Trans-Atlantic crossing to prove the system’s ultimate strength and versatility. Logging more than 9,000 miles, and wind to 80 knots, on this ultimate test of extrusion strength and anodized finish.

With 1720W of 41V power charging 1320 Wh of LiFe PO4, Willow can run A/C overnight without a generator. Not only do you sleep better, but you also avoid insect-borne diseases like malaria, dengue, chikungunya, and Zika viruses that are on the rise throughout the Caribbean, South and North America.

With a May 2024 departure date, you can follow the ultimate test of our proprietary aluminum extrusion strength and anodization on Willow at this link: http://DIY Marine Solar Frame Testing

Sailboat track around the North Atlantic
Sailboat track around the North Atlantic 2024

The Vessel

Rugged marine anodized Audubon extrusion creates a solar bimini on this ocean going yacht to hold 4 X 440W 49V Miami Dade Hurricane Code approved solar panels.
Rugged marine anodized Audubon extrusion creates a solar bimini on this ocean going yacht to hold 4 X 440W 49V Miami Dade Hurricane Code approved solar panels.

The Results

Solar panel frame for yachts mounting details
Simple anodized L extrusions and flat bar create a DIY marine anodized aluminum Solar panel bimini frame on yachts without welding. Panels slide off to upgrade or for major storms in less than 5 minutes per panel. Extrusion channels hide wiring for neat installations.

Despite winds to 80MPH the frame was unfazed, even after 11 months of salt spray the marine anodized aluminum looks a fresh as the day the project was launched.